End-to-End Digital Engineering
From point cloud capture to live digital twins, FTS delivers every layer of the digital engineering stack on industrial projects.
BIM Services
Multi-discipline BIM coordination, clash detection, and 4D sequencing. IFC-compliant models for structural, mechanical, civil, and electrical disciplines.
3D Laser Scanning
Millimetre-accurate 3D capture of existing industrial facilities. Point cloud to intelligent 3D model conversion for brownfield engineering.
Digital Twin
Live digital replicas of industrial assets integrating sensor data, 3D models, and operational analytics for continuous performance monitoring.
PDMS / Plant 3D
Full process plant and piping design for blast furnaces, beneficiation plants, and casthouse facilities. P&ID integration and isometric extraction.
SolidWorks / Inventor
Parametric 3D mechanical equipment design for industrial machinery, vibratory chargers, transfer ladles, and custom equipment with full manufacturing drawings.
Revit / BIM 360
Cloud-collaborative BIM platform for real-time multi-discipline coordination, design review, and quantity take-off integrated across project teams.
Industry-Standard Software
FTS engineers are proficient in the full suite of industrial design, analysis, and BIM software used by global EPC contractors.
From Reality Capture to Digital Twin
A proven four-step workflow that takes your industrial asset from physical scan to living digital model.
Scan & Survey
Laser scan existing facilities to millimetre accuracy. Point cloud data captures every pipe, beam, and structural element for complete as-built reality capture.
3D Modelling
Convert scan data and design intent into intelligent 3D models. Multi-discipline coordination eliminates clashes before construction begins.
Analysis & Simulation
FEM structural analysis, process flow simulation, and load case validation. Code-compliant design verified digitally before a single piece of steel is cut.
Digital Twin
Deliver a live digital replica of the completed asset integrating operational sensor data for continuous performance monitoring and predictive maintenance.
Digital Engineering in Action
BIM Coordination for ArcelorMittal JNT63
Full 3D BIM coordination model for junction house JNT63 at ArcelorMittal — integrating structural, mechanical, and civil disciplines into a single federated model. Multi-discipline clash detection eliminated costly construction conflicts before the first steel was erected.
- Multi-discipline federated BIM model
- Clash-free construction delivery
- IFC export for contractor coordination
- 4D sequencing integrated with schedule
Reality Capture Services
High-density 3D laser scanning of live industrial plants for brownfield engineering, retrofit design, and as-built documentation.
Existing Plant Surveys
Millimetre-accurate 3D capture of existing industrial facilities for brownfield projects
Point Cloud to 3D Model
Converting scan data to intelligent 3D models ready for design and analysis workflows
Interference Detection
Clash checking between new design and existing plant to eliminate costly rework
As-Built Documentation
Accurate as-built records for maintenance planning and future engineering projects
Platform Expertise in Depth
Deep platform-level expertise across structural, mechanical, process, and BIM disciplines.
TEKLA Structures
Industry-leading structural steel 3D modeling for fabrication drawings, connection design, and full BIM integration. FTS TEKLA models have delivered conveyor galleries, junction houses, and blast furnace structures.
- Fabrication drawing extraction from model
- Bolted and welded connection design
- Full BIM integration and IFC export
- Multi-discipline clash detection model
SolidWorks / Inventor
Parametric 3D mechanical equipment design for industrial machinery -- vibratory chargers, hot metal transfer ladles, and custom equipment. Full assembly and manufacturing drawing packages.
- Parametric component and assembly modeling
- Custom industrial equipment design
- Manufacturing drawing packages from model
- Bill of materials extraction
Autodesk Plant 3D
Full process plant and piping design -- blast furnaces, beneficiation plants, casthouse facilities, and GCP systems. P&ID integration, isometric extraction, and MTO generation.
- Intelligent P&ID development and model linking
- Isometric extraction directly from 3D model
- MTO and BOM generation from model data
- Piping class and specification management
STAAD Pro / ETABS
FEM-based structural analysis and code-compliant design for complex industrial structures under static, dynamic, seismic, and thermal loads. Wind and crane load analysis included.
- Static, dynamic, and seismic load analysis
- Wind and crane load combinations
- Code-compliant design to IS, AISC, Eurocode
- Foundation and connection design integration
AutoCAD
Precision 2D engineering drawings -- GA layouts, structural plans, civil drawings, P&ID diagrams, and equipment arrangement drawings. Full drawing management and revision control.
- GA layouts and equipment arrangement drawings
- Structural, civil, and P&ID diagrams
- Complete drawing management and revision control
- Standards-compliant title block and sheet layout
BIM -- Revit / Navisworks
Multi-discipline BIM coordination, clash detection, and 4D construction sequencing. FTS delivers IFC-compliant BIM models for structural, mechanical, civil, and electrical disciplines.
- Multi-discipline coordination and clash detection
- IFC-compliant BIM model output
- 4D construction sequencing with schedule links
- Quantity take-off and cost estimating integration
Get Started
Bring Your Industrial Project into the Digital Age
From first laser scan to live digital twin, FTS handles every layer of the digital engineering stack. Let's talk about your project.